In the process of metal stamping, there are many factors that need to be paid attention to, covering various links such as mold design, material selection, equipment and fixture selection, punching machine processing, subsequent processing, quality control and testing.

The following are the key points to pay attention to during the processing of metal stamping parts:

1. Mold design and manufacturing

Design rationality: Ensure that the mold design meets the requirements of product shape and size, and consider material characteristics to avoid material cracks or deformation caused by the design.

Mold accuracy: High precision molds are a prerequisite for producing high-quality stamped parts. The manufacturing accuracy of molds directly affects the dimensional accuracy and appearance quality of stamped parts.

Mold material: Mold material needs to have high hardness and wear resistance to maintain long-term stability and reduce maintenance frequency.

2. Material selection and testing

Material quality: Select suitable materials according to product requirements, and conduct material performance testing and analysis to ensure the quality and reliability of the materials.

Material thickness: The thickness tolerance of the material should meet the requirements. If the material thickness exceeds the tolerance, it may lead to a decrease in stamping quality, or even damage the mold or produce waste.

3. Equipment and tooling selection

Equipment selection: Select stamping equipment that is suitable for product requirements and material characteristics, such as mechanical or hydraulic presses, and carry out necessary adjusting and maintenance.

Fixture adjustment: Install and adjust fixtures correctly to ensure the correct positioning and stable transmission of metal sheets during the stamping process.

4. Punching machine processing and operation safety

Safe operation: During processing, attention should be paid to safe operation, such as wearing appropriate protective equipment and prohibiting foot operated switches to ensure the safety of the operator.

Equipment inspection: Regularly inspect and maintain the performance of the punching machine to prevent accidents caused by equipment failures.

5. Stamping process monitoring

Process monitoring: During the stamping process, strict quality control and process monitoring are implemented to promptly identify and solve problems, ensuring product quality and reliability.

6. Subsequent processing and quality control

Strict handling: The cleaning, oil removal, painting, and assembly procedures after processing must be strictly carried out to ensure the appearance and quality of the product.

Comprehensive testing: Conduct comprehensive testing on the dimensions, shapes, surface quality, and other aspects of stamped parts to ensure compliance with standard requirements.

7. Environment and Material Management

Fire prevention measures: Take necessary fire prevention measures in the operating area to prevent fires from occurring during the storage and use of flammable materials.

Waste disposal: Properly store and dispose of waste to avoid unnecessary pollution and resource waste in the work area.

Overall, metal stamping processing is a production process that involves detailed process specifications and strict operational requirements. Our Hashimoto Precision focuses on metal stamping processing, ensuring the production of metal stamping parts that meet quality requirements and ensuring safety during the production process. Welcome to consult!